Manufacturing Facilities |
The Castings are normally tailor made items and after procuring confirm orders patterns are made. Sometimes ready castings are kept for sale. In Steel foundry sand moulds are prepared with the help of wooden patterns and after proper drying the sand moulds are closed. A predetermined quality of Steel (checked in our chemical analysis Laboratory) is melted in the Induction Furnace. The molten metal is then taken into laddle and poured in the sand moulds. Within next 24 Hours these sand moulds are broken and Castings are taken out. After proper dressing of the Casting it is annealed to develop required physical properties. Casting are dispatched after formal Inspection of Physical and Chemical properties by the customer or their appointed Inspection agencies. |
|
• Induction furnaces (Inductotherrn make) of the following capacities:
- 500/1000 Ko -I No
- 1000ko - 2 Nos
• Three Crucibitt of ltiff capacity each
• Two crucial of 51111kg capacity each
•
Various bottom and lip crourino ladles of capacities ranging from 200 kg to 3MT |
|
• Equipment with modem facilities of sand preparation for
- Green Sand
- Olvin Sand
- CO2 Silicate Sand
- Two Part Moulding
|
|
• Oil Fired Heat Treatment Furnace with speciai mechanical arrangement for water quenching. (Maximum Temcemture¬1200C).
• Water Quenching Tank of size B X 2SX 10 ft deep
• Following heat treatment processes are undertaken
- Annealing
- Normalizing
- Quenching
- Tempering
|
|
• Double door type Shot Blasting Machine
• All Facilities for gas cutting, grinding, fettling/fInISIting, gauging and shot peening of castings |
|
• Proper f laciliry availaeln for manufacturing, storage &. maintenanceof Wooden &Aluminium patterns |
|
- Various Air CompresSors ranging from 5HP to15 HP
- Diesel Generator of 62.5 KVA.
- Diesel Generator of 750 (KVA)
- Dual Fuel (Diesel / Furnace Oil) Generator of 1200 KVA
- Chain Pulley Block & other lifting tools & tackles
- Vanous wetding transformers, rectifiers.
- Cutting machine
- Five overhead CmneS 2MT 10MT
|
|
A good machine shop with V11, Horizontal Boring, Grinding and Shapers, to supply machined castings to the customer in the making |
|
100KVA DHBVNL (HSEB) |